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| Green Diesel Technology |
Customer Support : Service Plans : Performance PM : Components
Inspection Components
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| Cab Interior Inspection |
Quick Lube |
"A" Dry |
"A" Wet |
"B" Wet |
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| 1. | Turn key on - check for fault codes, record |  |
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| 2. | Start engine - observe instrument operation | |
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| 3. | Apply and release brakes 10 times | |
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| 4. | Check low air warning buzzer and light | |
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| 5. | Check that dash parking brake valves pop out at 35 psi | |
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| 6. | Check clutch pedal free travel | |
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| 7. | Check clutch brake operation | |
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| 8. | Check transmission hi-low splitter or two-speed axle controls | |
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| 9. | Check clutch and/or neutral safety switch | |
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| 10. | Check HVAC defrosters, air vents, fan speed and controls | |
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| 11. | Check HVAC duct temperature, record | |
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| 12. | Check windshield wipers and washers | |
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| 13. | Check horns, electric and air | |
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| 14. | Check interior lights, turn indicators and dash lights | |
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| 15. | Check door glass and mirror controls | |
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| 16. | Check seats, seat belts and floor mats | |
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| 17. | Check tractor hand valve | |
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| 18. | Check power divider shift operation | |
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| 19. | Check fifth wheel slider air lock operation | |
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| 20. | Check air suspension dump valve | |
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| 21. | Check ABS antilock monitor light, if equipped | |
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| 22. | Check parking brake | |
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| 23. | Check hydraulic brake booster, back-up motor, warning light and buzzer | |
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| 24. | Check for three DOT approved warning triangles | |
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| 25. | Check for fire extinguisher | |
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| 26. | Check seals (boots) - shifter, clutch and steering shaft | |
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| 27. | Check DOT sticker validation | |
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| Engine Oil |
Quick Lube |
"A" Dry |
"A" Wet |
"B" Wet |
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| 28. | Take an oil sample | |
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| 29. | Drain engine oil | |
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| Around Vehicle Inspection |
Quick Lube |
"A" Dry |
"A" Wet |
"B" Wet |
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| 30. | Check cab and body appearance - condition and damage | |
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| 31. | Check air fairings, extenders and brackets | |
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| 32. | Check license plate holder and light | |
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| 33. | Check lighting - headlights, tail/stop, turn signal, marker, backup, reflectors andwork lights | |
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| 34. | Check doors - access and latches | |
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| 35. | Check hood latches | |
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| 36. | Check steps and grab handles | |
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| 37. | Check fuel tank straps and fuel fill cap | |
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| 38. | Check batteries - visual inspection of cables, clamping, corrosion and fluid level,fill if necessary | |
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| 39. | Check vertical exhaust, muffler, clamps and brackets | |
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| 40. | Check mirrors - condition and mounts | |
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| 41. | Check mud flaps/splash guards | |
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| 42. | Check trailer electrical/air hoses, glad hands | |
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| 43. | Check cab air ride system | |
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| 44. | Check fifth wheel - mounting and jaws | |
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| 45. | Check frame and crossmembers | |
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| 46. | Check pintle hook and safety chain loops | |
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| 47. | Check body - inspect doors, cargo latches and lift gates | |
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| 48. | Check tires and wheels - | |
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| Under Hood Or Raised Cab Inspection |
Quick Lube |
"A" Dry |
"A" Wet |
"B" Wet |
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| 49. | Check radiator and shroud | |
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| 50. | Pressure test cooling system | |
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| 51. | Test DCA, extended life and freeze protection | |
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| 52. | Check belts - visual inspection for wear and tension | |
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| 53. | Check hoses - condition and/or leaks | |
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| 54. | Check hose and wire routing, securing | |
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| 55. | Check exhaust - mounting, clamping and evidence of leaks | |
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| 56. | Check air cleaner restriction gauge | |
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| 57. | Check air cleaner housing, air-to-air piping and clamping | |
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| 58. | Check alternator - visual inspection | |
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| 59. | Check wiper blade condition | |
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| 60. | Check starting system - visual inspection | |
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| 61. | Check steering shaft, shaft U-joints, box mounting, pitman arm and drag link | |
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| 62. | Check power steering fluid level | |
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| 63. | Check master cylinder fluid level | |
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| 64. | Top off windshield washer fluid | |
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| 65. | Drain water from fuel water separator | |
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| 66. | Change fuel filter | |
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| 67. | Change fuel water separator element | |
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| 68. | Change water filter | |
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| 69. | Check APAD'S controller for fault codes | |
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| Under Vehicle Inspection |
Quick Lube |
"A" Dry |
"A" Wet |
"B" Wet |
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| 70. | Check for oil leaks - engine, steering, axle, transmission and differential | |
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| 71. | Check engine and transmission mounts | |
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| 72. | Check transmission oil level | |
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| 73. | Check driveline and U-joints | |
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| 74. | Check transmission and differential yoke for play | |
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| 75. | Check differential oil level | |
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| 76. | Check springs, hangers and shocks | |
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| 77. | Check tie rod ends | |
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| 78. | Check air tanks, air dryer - drain and observe for oil and water | |
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| 79. | Check horizontal exhaust, muffler, clamps and brackets | |
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| 80. | Check brake rod travel | |
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| 81. | Check brake lining and/or pad wear | |
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| 82. | Check ABS wiring and routing | |
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| 83. | Check PTO, wetline pumps & hose routing | |
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| 84. | Check air ride height | |
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| 85. | Install oil plug and torque | |
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| 86. | Raise front axle - inspect king pins and wheel bearings | |
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| 87. | Grease king pins following the "turn and load" procedure | |
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| 88. | Grease complete chassis | |
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| 89. | Change oil filter | |
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| Final Procedures |
Quick Lube |
"A" Dry |
"A" Wet |
"B" Wet |
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| 90. | Fill engine with oil and run, recheck level | |
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| 91. | Check automatic transmission fluid level | |
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| 92. | Install PM sticker in windshield | |
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| 93. | Reset oil change light | |
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| 94. | Review PM sheet with service writer | ||||||||