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Parts & Service : Service Plans : Performance PM® : Components

Inspection Components

Cab Interior Inspection Quick
Lube 		"A"
Service 		"B"
Service
1. Turn key on - check for fault codes, record


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2. Start engine - observe instrument operation


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3. Apply and release brakes 10 times


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4. Check low air warning buzzer and light


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5. Check that dash parking brake valves pop out at 35 psi




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6. Check clutch pedal free travel
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7. Check clutch brake operation
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8. Check transmission hi-low splitter or two-speed axle controls


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9. Check clutch and/or neutral safety switch


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10. Check HVAC defrosters, air vents, fan speed and controls
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11. Check HVAC duct temperature, record




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12. Check windshield wipers and washers
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13. Check horns, electric and air
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14. Check interior lights, turn indicators and dash lights


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15. Check door glass and mirror controls
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16. Check seats, seat belts and floor mats


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17. Check tractor hand valve


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18. Check power divider shift operation




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19. Check fifth wheel slider air lock operation




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20. Check air suspension dump valve




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21. Check ABS antilock monitor light, if equipped


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22. Check parking brake
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23. Check hydraulic brake booster, back-up motor, warning light and buzzer


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24. Check for three DOT approved warning triangles


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25. Check for fire extinguisher


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26. Check seals (boots) - shifter, clutch and steering shaft


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27. Check DOT sticker validation


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Engine Oil Quick
Lube 		"A"
Service 		"B"
Service
28. Drain engine oil
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Around Vehicle Inspection Quick
Lube 		"A"
Service 		"B"
Service
29. Check cab and body appearance - condition and damage


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30. Check air fairings, extenders and brackets


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31. Check license plate holder and light
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32. Check lighting - headlights, tail/stop, turn signal, marker, backup, reflectors andwork lights
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33. Check doors - access and latches


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34. Check hood latches


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35. Check steps and grab handles


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36. Check fuel tank straps and fuel fill cap


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37. Check batteries - visual inspection of cables, clamping, corrosion and fluid level,fill if necessary
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38. Check vertical exhaust, muffler, clamps and brackets


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39. Check mirrors - condition and mounts


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40. Check mud flaps/splash guards
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41. Check trailer electrical/air hoses, glad hands
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42. Check cab air ride system




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43. Check fifth wheel - mounting and jaws
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44. Check frame and crossmembers




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45. Check pintle hook and safety chain loops


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46. Check body - inspect doors, cargo latches and lift gates


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47. Check tires and wheels -
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Under Hood Or Raised Cab Inspection Quick
Lube 		"A"
Service 		"B"
Service
48. Check radiator and shroud


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49. Pressure test cooling system




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50. Test DCA, extended life and freeze protection


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51. Check belts - visual inspection for wear and tension
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52. Check hoses - condition and/or leaks
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53. Check hose and wire routing, securing


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54. Check exhaust - mounting, clamping and evidence of leaks


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55. Check air cleaner restriction gauge
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56. Check air cleaner housing, air-to-air piping and clamping
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57. Check alternator - visual inspection


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58. Check wiper blade condition


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59. Check starting system - visual inspection


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60. Check steering shaft, shaft U-joints, box mounting, pitman arm and drag link
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61. Check power steering fluid level
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62. Check master cylinder fluid level
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63. Top off windshield washer fluid
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64. Drain water from fuel water separator
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65. Change fuel filter
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66. Change fuel water separator element




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67. Change water filter




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68. Check APAD'S controller for fault codes


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Under Vehicle Inspection Quick
Lube 		"A"
Service 		"B"
Service
69. Check for oil leaks - engine, steering, axle, transmission and differential
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70. Check engine and transmission mounts




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71. Check transmission oil level
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72. Check driveline and U-joints
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73. Check transmission and differential yoke for play




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74. Check differential oil level
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75. Check springs, hangers and shocks
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76. Check tie rod ends
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77. Check air tanks, air dryer - drain and observe for oil and water


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78. Check horizontal exhaust, muffler, clamps and brackets
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79. Check brake rod travel


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80. Check brake lining and/or pad wear


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81. Check ABS wiring and routing




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82. Check PTO, wetline pumps & hose routing


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83. Check air ride height


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84. Install oil plug and torque
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85. Raise front axle - inspect king pins and wheel bearings


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86. Grease king pins following the "turn and load" procedure
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87. Grease complete chassis
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88. Change oil filter
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Final Procedures Quick
Lube 		"A"
Service 		"B"
Service
89. Fill engine with oil and run, recheck level
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90. Check automatic transmission fluid level
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91. Install PM sticker in windshield
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92. Reset oil change light
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93. Review PM sheet with service writer
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